Powder spills can turn into airborne exposure and slip or explosion risks if handled poorly. A controlled, vacuum-first approach keeps people safe and the area quickly back to work.

Make the area safe

Stop the source, isolate foot traffic, and remove cross-drafts—close doors and pause nearby fans that stir air. Confirm any ignition risks from the safety data sheet before choosing equipment.

Vacuum, do not sweep

Use an industrial vacuum with appropriate filtration for the hazard and antistatic accessories where needed. Start at the perimeter and work inward to prevent lift-off. Brush attachments can agitate—prefer smooth nozzles and slow passes. Seal waste bags before removal and label per COSHH.

ATEX and special cases

For combustible or solvent-contaminated powders, ensure earthing and avoid unapproved devices. Where an ATEX-rated option is required, equipment such as Supra ATEX vacuums can support compliant clean-up when used within their specified zones.

Verify and reset

After clean-up, take a quick PM reading to confirm dust has not re-suspended. Inspect filters and replace if loaded. Record the incident, update procedures, and brief the team on any changes.

Practical takeaways

• Isolate the area and remove air disturbance before starting.
• Vacuum-only, slow passes from edge to centre—no sweeping or blowing.
• Use antistatic, earthed equipment; apply ATEX-rated solutions where required.
• Seal, label, and dispose of waste under COSHH; verify with a quick PM check.

Consistent vacuum-first techniques prevent re-suspension, protect people, and reduce disruption to production.