Both real-time and gravimetric methods have a place on UK sites. Real-time monitors show trends second-by-second, helping crews adjust controls. Gravimetric sampling captures dust on a filter for laboratory weighing and is preferred for formal exposure assessment under COSHH.
What real-time is best for
- Task control: confirms water suppression, LEV, or air scrubbers are effective.
- Alarmed response: set action levels to pause work before exceedances.
- Optimising layouts: move ducting or scrubbers until PM drops where people work.
What gravimetric is best for
- Compliance-grade exposure data: time-weighted averages (e.g., RCS vs 0.1 mg/m³) by personal sampling.
- Calibration anchor: corrects optical bias for your specific dust mix.
- Dispute resolution: defensible records for clients and inspectors.
Combining both in practice
- Start with a gravimetric baseline for key tasks. Use those results to adjust the optical monitor’s factors if the instrument allows, or to interpret its trends correctly.
- Run real-time monitors daily to manage controls; schedule periodic gravimetric checks to verify assumptions and detect drift.
- Use personal sampling for high-risk roles; use area real-time monitors to protect everyone else on the floor.
Sampling tips that improve decisions
- Place real-time units at breathing height, away from direct jets; log pre-task, during, and post-task periods.
- Ensure gravimetric flow rates and media match the target fraction (inhalable vs respirable). Record task details and PPE.
- Report both data types together: “controls applied, PM fell by 70%, gravimetric TWA within WEL.”
Use the three-layer control framework with monitoring as the feedback loop: fix source capture first, then verify background air control and housekeeping. Real-time keeps the site safe from moment to moment; gravimetric keeps your evidence strong.
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