Source extraction removes dust at the point of generation, before it can dilute into the room. That single fact makes it the most efficient control: the smaller the plume, the less airflow and energy you need to capture it, and the fewer people are exposed.
Why it outperforms room controls
- Physics favours proximity: a collection hood a few millimetres from the cut needs far less airflow than an air scrubber chasing dispersed dust.
- It prevents secondary exposure by stopping deposition on surfaces and clothing.
- It reduces filter loading across the site because less dust reaches general air cleaning units.
Where it fits in the three-layer plan
- Capture at source: on-tool extraction and water suppression do the heavy lifting.
- Capture in the air: use air scrubbers or negative air for residuals and cross-drafts; size by airflow under load and maintain correct filter class.
- Capture on surfaces: vacuum-only housekeeping to prevent re-agitation.
Practical steps to maximise efficiency
- Map high-dust tasks (cutting, chasing, grinding, sanding); prioritise them for on-tool extraction.
- Choose M-Class as a minimum for mineral/wood dusts and H-Class or H14 filtration for respirable or carcinogenic dusts.
- Keep hoses short and correctly sized; eliminate crushed or taped joints that leak capture.
- Enable auto filter cleaning where present and change bags before performance drops.
- Validate with a quick PM reading at the operator’s breathing zone; if levels remain high, review shroud fit and technique first.
Compliance context
Meeting the HSE WEL for RCS at 0.1 mg/m³ is far more achievable when dust never spreads. Source extraction reduces reliance on RPE and supports COSHH’s requirement to control exposures at source where reasonably practicable.
Practical takeaways
- Put source extraction on the highest dust tasks first.
- Judge systems by under-load airflow and filtration class, not free-air claims.
- Use air scrubbers and housekeeping as supportive layers, not substitutes.
In short, removing dust where it starts delivers safer air, fewer clean-ups and lower energy use. Everything else should build around that foundation.
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